How using RFID UHF Technology for real-time data and visibility for tracking pallets, crates, roll cages, totes used to move goods between suppliers, warehouses and customers in the transport and logistics and supply chain. Let’s break this down into a clear, step-by-step explanation of how UHF RFID technology gives you real-time data and visibility for tracking pallets, crates, roll cages, and totes throughout the transport, logistics, and supply chain. UHF RFID Technologies enables automated, non-line-of-sight identification of RTIs (Returnable Transport Items) anywhere in the supply chain — without manual scanning or paperwork.
That means:
You always know where your assets are in real-time.
You always know how long they’ve been there.
You can act instantly when things go missing, get delayed or are in the wrong place.
How Real-Time Tracking Works
A. Tagging the Assets
Each pallet, crate, roll cage, or tote gets a rugged passive UHF RFID tag with a unique ID.
This ID is stored in the RTI management system along with details like type, owner, location history, and current status.
Data Capture Points
RFID readers automatically detect RTIs at key points in the supply chain:
Capture Point Example Placement What It Does
Dock Door Portals Fixed-mount UHF RFID Readers at inbound/outbound bays Detects all RTIs entering or leaving a site
Yard Gates RFID Fixed-mount UHF Readers at entry/exit gates Tracks vehicles with RTIs, confirms shipments
Conveyors & Sortation Points Inline RFID readers Associates RTIs with goods or destinations
Customer Sites Handheld or fixed readers Confirms RTI deliveries and returns
Mobile Readers on Forklifts Fixed-Mounted UHF RFID Antennas Reads RTIs as they’re picked up or moved
Real-Time Visibility
Every read event is sent to the backend system (WMS/ERP/RTI management software) instantly.
That provides:
Current location of each RTI
Time stamps for movements
Chain-of-custody from supplier to customer
Automatic inventory updates without manual counting
What Real-Time Data Enables:
Live Fleet Map
See exactly how many pallets, crates, or roll cages are at each site.
No guessing, no outdated spreadsheets.
Cycle Time Monitoring
Track how long each RTI spends at suppliers, in transit, at warehouses, and with customers.
Identify bottlenecks or sites holding assets too long.
Loss Prevention
Alerts when an RTI fails to return within agreed time.
Proof of delivery & return for chargebacks or disputes.
Load Verification
Confirm the right RTIs are loaded for each shipment, reducing misroutes.
Planned and Predictive Planning
Use movement history to forecast asset demand at each site, avoiding shortages or overstocking.
Business Impact in Transport & Logistics:
Impact Area: Without RFID Technology With UHF RFID Real-Time Tracking
Full Visibility: Manual counts, often inaccurate Automatic, continuous location updates
Fast Speed: Slow load/unload checks Instant mass-reading of hundreds of items
Losses: High due to misplaced/missing RTIs Immediate alerts for missing assets
Cost: Overstocking to cover shortages Optimised fleet size & reduced capital spend
Customer Service: Disputes over returns & delays Verifiable chain-of-custody data
RFID UHF Technology Stack:
RFID UHF Label Tags: Passive UHF RFID tags embedded or attached to Returnable Transport Items (RTIs) (IP-rated for durability).
RFID UHF Readers: Fixed-Mount UHF RFID Readers , Mobile Handheld UHF RFID Readers, Vehicle-mounted RFID Readers, or Mobile Portal UHF RFID Readers.
Middleware: Filters read data, removes duplicates, links to business events.
Integration: Connects to WMS, ERP, or dedicated RTI management platform.
Analytics & Dashboards: Real-time maps, alerts, cycle-time KPIs, utilisation rates.
End-to-End Example:
Supplier ships goods in tagged crates → dock portal captures IDs + links to shipment.
Truck arrives at warehouse → gate reader records all RTIs inbound.
Goods unloaded → WMS updates status, assigns RTIs for next order.
Empty Returnable Transport Items (RTIs) returned to pool → movements tracked at each checkpoint.
If RTI not seen within SLA → system flags it for follow-up or billing.